Ecosphere

Innovations

Biochar Production Plant Solutions

As industries and communities adopt cleaner, sustainable technologies, biochar has become a key solution for waste reduction, soil improvement, carbon sequestration, and renewable energy production. We provide complete biochar production systems designed to turn agricultural, forestry, and organic waste into valuable, high-quality biochar.

Whether you’re building a small facility or a large industrial production line, our equipment is engineered for efficiency, reliability, and long-term performance under demanding conditions.

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Complete Biochar Production Plants

We offer fully integrated biochar systems tailored to your feedstock, production capacity, and local requirements.

Our complete plants typically include:

Feedstock preparation (crushing, drying, or shredding)

Continuous or batch pyrolysis reactors

Heat recovery & gas-cleaning systems

Biochar cooling & discharge equipment

Screening and refining systems

Briquetting, bagging, or bulk loading setups

Full automation, monitoring, and control systems

Everything works together as one streamlined and efficient production line.

High Efficiency Pyrolysis Technology

Our pyrolysis reactors are designed to deliver:

High biochar yields

Stable, uniform output quality

Optimised carbonisation temperature control

Low emissions

Energy recovery for heating or power generation

This ensures consistent performance, reduced operational costs, and environmentally friendly operation.

Suitable for Multiple Types of Biomasses

Our plants can process a wide range of raw materials, including:

Wood chips, sawdust, timber waste
Coconut shells
Rice husks
Corn cobs
Nut shells
Agricultural residues
Organic waste biomass
Forestry by-products

We customise the system to match the specific characteristics and moisture levels of your feedstock.

Energy Recovery & Low Emissions

The system efficiently converts gases produced during pyrolysis into usable heat or energy, reducing fuel consumption and overall operating costs.

Advanced filtration and gas-cleaning technology help achieve low emissions that meet strict environmental standards.

Built for Industrial Reliability

Key components are produced from durable, heat-resistant, and corrosion-resistant materials to ensure long operational life and minimal downtime.

Our engineering focuses on:

High-temperature stability

Easy maintenance

Robust construction

Reliable safety systems

Optional Configurations

We offer multiple customisation options, such as:

Continuous vs. batch reactors
Larger feeding and discharge capacity
Carbon activation systems
Integrated drying units
Char grinding and pelletising systems
Enhanced gas purification modules
Containerised plants for remote locations

Why Choose Our Biochar Production Plants?

Complete turnkey solutions from raw material to final product

Custom-built systems for your feedstock and production goals

High efficiency with low operational costs

Environmentally friendly technology with reduced emissions

Durable industrial construction

Reliable after-sales support and technical guidance

Looking to Build a Biochar Production Facility?

Tell us your feedstock type, capacity goals, and location - and we'll prepare a custom-designed biochar plant solution tailored to your needs.

Get Your Custom Biochar Plant Proposal